Depolarizing electrode



Jan.2,1934. MLMARTUSETAL 1,941,369,Y

MrtnL.Mrus,

Edmund/Hecieq @M w@ Wim Patented Jan. 2, 1934 Unirse ls'rrfirs DEPoLARIzING ELEo'rRoDE Martin'L. Martus, Woodbury, and Edmund H. Y

Becker, Waterbury, Conn.

ApplicationvJuly 22, 1930. vSerial Noj. 469,919 s claims. (icl. 13s- 115) This invention relates to depolarizing electrodes; and it comprises a method of making depclarizing electrodes of copper oxid of even and uniform action and comparatively resistant to the solvent action of caustic soda, wherein a body of copper oXid is provided with a superficial conductive film of sprayed-on molten metal and baked ata low temperature, this metal advantageously being either zinc or copper; and it further comprises as a new depolarizing electrode a body of copper oXid enclosed in a lm sheath of baked sprayed-on metal; all as more fully hereinafter set forth and as claimed.

In the Lalande type of cell to which this in- 15` venticm..A particularly' relates, the depolarizer `is copper oxid and the electrolyte is a solution of caustic soda, caustic potash although applicable being rarely used.Y Usually a compact body of granular copper oXid bonded in some way and '2ojprovided with conductors is used both as a de- More rarely, copper polarizer and as a cathode. oxid is used as a granular mass in some sortfof container. This type of cell is particularly adapted to closed circuit work and, as usually constructed, is not adapted for open circuit work. Copper oXid is not whollyinsoluble .in caustic soda solutions and with a cell standing on open circuit, in time copper will migrate to the zinc and cause local action. Very many expedients have been tried to overcome this diftlculty;y I

Another diiculty with these depolarizing electrodes is that of irregularity of action. For practical purposes the electrical conductivity of the oxids of copper depends upon their reduction to metallic copper. The depolarizingsurface is initially limited to the points of contact of the oXid with its metallic support, gradually progressing during discharge by following the path of least resistance.

In the art, in order to avoid this irregularity of action, it is known to provide the copper oxid body with superficial copper by reduction in some manner. Such a coating, however, represents merely superiicially reduced oxid granules and 4'51 is not necessarily electrically continuous. In another and prior patent of one of us (Martus 1,450,004, March 27, 1923) whereon the present invention in some of its aspects is an improvement, a better surfacing was provided by coatseing the electrode with powdered metallic zinc and baking under conditions giving zinc vapors. The result is a surface coating of zinc or brass, according to conditions. In the use of this electrode, on immersing the elements, the zinc disl solves giving a layer of reduced copper.

We have now found that an electrically and mechanically better surface coating of conductive metal can be given by spray-coating the electrode with molten copper or zinc. The metal should be sprayed on under a pressure sufficient to give a substantial impact upon striking the oxid. Either metal can be used and the final result, in the cell, is the same.

With our sprayed coating we have found that the'total resistance from the conductor to the solution is less than that obtained with the electrodes of the prior art. It is our belief that the cause for the higher resistance of prior electrodes lies in the fact that the granules'of copper oXidl are merely in contacting relation with each other, there being no metallic union or continuous conducting surface. Merely reducing the copper oxid to metallic copper does not destroy the granular structure of the electrode and does not greatly decrease the resistance. It is well known that all types of contact resistances, even between two metals, may reach appreciable values.

We have found that, by spraying a pervious layer of metal on the depolarizer electrode by our improved method, we maintain the porosity of the depolarizer, while at the same time we give ita vconductive film. This coating also lessens the tendency towards reoxidation.V

Inithe case of the sprayed coating the metal forms a continuous lm on-the outside of the whole electrode, largely eliminating contact resistance between the depolarizer and its metallic support. The sprayed metal may be built up somewhat aroundfthe conductor thus insuring a continuous conducting surface directly from the conductor around the whole external surface o the depolarizer. f

The sprayed metal which strikes the copper oxid in our process is considerably cooler than the metal deposited from its vapor as described in my acknowledged Patent No. 1,450,004. This results in less opportunity for reaction between the sprayed metal and the copper oxid and also in a better contact between the two.

A coated electrode produced as so far described is advantageous but we have found that its desirable properties are still further increased by the application of certain methods of heat treatment of the sprayed electrode. Reheating the sprayed electrodes at a low temperature for a time has a sort of annealing effect, removing local strains, and gives a better coating.

In the accompanying drawing we have shown, more or less diagrammatically, the structure of a depolarizing electrode of copper oxid as made Gil) by the described process and within the purview of the present invention. In this showing the gure illustrates a body of copper oxid l. There is shown a conductor 2 partially embedded within the copper oxid. This conductor may be threaded before or after spraying with metal at an exposed end as indicated at 3 for convenience in mounting. The sheath or conducting ,film .of sprayedeon copper or Zinc is show-n ,at 4, surrounding the body of copper oxid and also covering the junction 5 of the conductor 2 with this body. As illustrated, it is advantageous to build up the sprayed-on metal at junction 5 both for mechanical reasons and to ensure an electrically conducting union between the -CDIlductor .and .the sheath of sprayed-on metal.

We have found that metal surfaced electrodes made under the present invention have v-a long life, exhibiting a considerable resistance to the solvent action of caustic soda, thereby rendering the Ycells in :which :they are .used less .liable Yto deteriorationronopen ,circuit or. deterioration due to atmospheric conditions. 'This .effect ris vquite pronounced and fit renders -the .new-type of electrode vparticularly useful in relations `where fthe current flow is small; where the conditions .are nearly :those of Aan open circuit.

As stated, Lalande type cells `.usually rwork very well on `closed circuit ibut are ,not adapted to stand onopencircuit. yThe fshelf loss isquite large. But there are intermediate conditions where there 'is a steady .small flow of current; a current .perhaps of .the valuefof `a few milliamperes. Such conditions obtain in .various alarm circuits .and .elsewhere the sheer number vof ampere .hours which is timportant but the lifefof the cell in use. YWei-have found 'that metalizing -the .electrodes inthe `man-- ner of .the present invention is @highly Vadvantageous as :giving long ilife `to, the cell.

'The copper Yoxidelectrode Aused inrthe present invention `maybe of any. of the usual .shapes and sizes; and :it :may be` composed of granular black copper oxid, bonded in .any suitable way. Many "ways of bonding granular oxid for makingelec.-

trodes `are disclosed `in the prior art. .That of Patent No. `1,450;00i whichconsists ,in 'dampening granular copper oxid :withcausticfsodafsolution, molding .and fbaking, may vbe here used. Instead of using :black copper oxid, red/copper oxids maybe employed.

Spraying device for depositing molten `metal. on surfaces :are known and any `of the commercial devices of this character maybeused.

:What'we claim is:

'1. In the manufacture of elect-rede .elements for galvanic batteries, the process -vvh-.ichcomprises moldinga :body of copper oxide .about a In .these kcases ,it is not.

metallic conductor to make an electrode article, baking the article, spraying a molten metal against the outside of said body and against the joint between said body and said conductor, thereby building up an electrically conductive sheath of metal in electrical contact with said conductor, and thereafter baking the whole at a relatively :low temperature to-obtain an vannealing effect; :the said molten metal being selected from a class consisting of copper and Zinc.

2. In the manufacture of electrode elements .ffgr .galvanic batteries, the process which comprises molding a body of copper oxide about a metallicconducton spraying molten zinc against the Vsaid body of ,copper oxide and against the Ijunctiorrofsiaid'body and said conductor, thereby building up an electrically conductive sheath of .metal :surrounding ysaid body and in electrical Vcontact; with said conductor, and thereafter baking the whole at a low temperature to anneal the same.

3. An electrode element AAVfor aigalvanic battery comprising a lconductor, .-.a ,body of vcopper o xde molded around .the same andine1ectrical contact therewith, and a .sprayed-,on-while-molten sheathof z'metal coveringsaid body of copper oxide fas Iwell as the joint Abetween `Said :body and said `oorlductor :and forming .an electrically A`conductive :union rlbetween said Vbody and saidconductor, ;the metal Yof said .sheath being selected froma classccnsistingfof copperand zinc; the said metalsheathfhavingbeen subjected to a low temperature baking treatment Uto anneal the same.

'4. electrodeelementforfaigalvanic battery comprisingaconductor, .a body of .copper oxide moldedaround the same, and in electricaly contact therewithanda sprayedon-while-molten sheath offzinccovering saidffbodyoffcopper o xide as well as the joi-nt'between said-body andsaid conductor and forming a .Conductive cunion :between said bodyfandsaidfconductor; ,fthe said sheath of zinc h,aving;-beenA subjected to. a lowrtemperaturebaking atreatmentio anneal Athe same.

V5. {Ihe .electrode ,element of claim 3 wherein the sprayed :on .metal Killrn vis of increased thickness-atrthe =j .ointe between saidconductorfand said body of Acopper-oxide.

i6. 4The electrode V.elementoi .claim 4 wherein the sprayedy von ,zinc sheath is, of r increasedethicknessiatthejointvbetweenisaid conductorand ,said body of. copperx oxide.

17 -The :process of l.claim f1 wherein the ,molten metal @sprayed on .is copper.

:8.'.'I-he :electrode :element of k.claim 3 wherein the -ssprayedonI sheath isfoficopper.

:'MARTINL. .-EDMUND H. BECKER. 

